IRT 3000

content

IRT3000 44/2013

• Luxury infiniti with Slovenian LED fog lights
• It has been a while since we were classical toolmakers
• Simulation of semi-finished product manufacturing process helps shape optimal production plans
• Crossbar robot retrofit raises the bar on pressline productivity
• Testing in LOTRIČ Certificiranje accredited laboratory
• Energy concept as a competitive advantage
• 2012 Republic of Slovenia Award for Business Excellence
• Upgrading the infrastructure
• SolidWorks World 2013
• Parker Brothers Concepts selects FlowJet
• New generation of CNC-machine tools brings wind in the sails of toolmaking

Content

5

Editorial

Editorial

34

New dimensions of customized operations

32

Hidria involved in the creation of new Mercedes E-class sedan

26

Chamber of Commerce and Industry of Slovenia Awards for outstanding achievements in business and economy handed out

It has been a while since we were classical toolmakers

 Gorenje Orodjarna d.o.o. was founded more than 20 years ago by company Gorenje Gospodinjski aparati, which remains the sole owner to this day. The toolshop was built on solid foundations – 60 years of experience in toolmaking in scope of Gorenje Group. It has established since an international reputation for manufacturing the most complex tools for the automotive industry and the household appliance industry. Gorenje Orodjarna was founded in order to continue 40 years of tradition as a key supporting activity for the development of new household appliances. The goals were high from the very beginning, as the management has worked towards establishing multiple sources of revenue: the toolshop offers its services and solutions both to its owner/main customer and to external customers.   

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20

Company presentation: Gorenje Toolmaking

 

18

Students of Department of Materials and Metallurgy at the University of Ljubljana become world champions of virtual steelmaking

16

Luxury infiniti with Slovenian LED fog lights

 2012 Detroit Auto Show revealed the new looks of luxury Nissan Infinity Q50, including the LED fog lights developed by Hella Saturnus Slovenia. In addition to receiving a makeover, Q50 is fitted with most state-of-the-art technology currently available to Nissan. The aggressively moulded new infiniti was designed at the Atsugi-based studio in Japan and received a technical rejuvenation of its innards to compete with the greatest premium-class vehicles from BMW and Audi. The Infiniti management announced some time ago the car would not only be a mini version of technically and stylistically prestigious but also conservative cars. It is designed to look like nothing seen before in the premium compact class. 

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12

Specialised trade fairs do not have to fear the future

 

Pulse at Home

 

8

Interview: Aljoša Tušek, owner and founder of Tushek Supercars

 

40

Learn to flame-straighten steel structures and lower the costs of your processes

 
58

Compact OMRON controller with embedded Ethernet interface

54

Crossbar robot retrofit raises the bar on pressline productivity

 After launching six years ago, Schuler’s crossbar robot has found use in more than 70 installations around the world to automate press lines, “by combining the benefits of a robot with the flexibility of crossbar technology,” explains Torsten Schwab, sales director at Schuler Automation in Germany. “In addition to the improved throughput the technology provides, it also offers improved access to the space between the presses, and results in quicker tooling changes.” Schuler Automation offers three different robot models for varying loads: larger Fanuc and Kuka models for loads weighing as much as 90 kg, and a smaller Kuka model designed for loads to 60 kg. In development is the next generation of crossbar robot using a Kuka Quantec model—Kuka introduced its Quantec series in mid-2010, which, say company officials, “use lighter components to allow greater dynamic performance and shorter cycle times, as well as being stiffer than before.” 

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50

Robust, capable and cheap – new MLC safety light curtain

 

44

Simulation of semi-finished product manufacturing process helps shape optimal production plans

 Gorenje, d.d. is planning to relocate its refrigerator manufacturing operations to a new location, where the planned capacity of intermediary storage for painted semi-finished products prior to the preassembly lines will be reduced by a factor of 6 and a half compared to the existing manufacturing system. The manufacturing process demands that the painting line always prepares an adequate quantity of painted products, so that the pre-assembly lines never stop. A simulation model of painting line and preassembly was created to enable monitoring of inventory in intermediary storage according to the adopted production plan.   

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Manufacturing and Logistics

 

64

Tube Press and Weld System developed by ABB Robotics for the Ford Sterling Axle Plant wins the Ford Excellence Award

66

Bausch + Ströbel uses COPA-DATA's zenon

70

High-voltage and insulated measurements

 

Non-metals

 

62

Higher energy efficiency in manufacturing of precise components

78

A path to zero emission production – savings with innovative hardware and innovative processes

80

Arburg Technology Days focus on manufacturing efficiency

81

New partnership: ENGEL AUSTRIA and PMEfluidtec

84

Doors for a washing machine

 

86

Testing in LOTRIČ Certificiranje accredited laboratory

 LOTRIČ Certificiranje is the youngest member of the LOTRIČ Metrology group. At the beginning of 2013, the operations of Iskraemeco, d.d.'s laboratory centre was transferred to company LOTRIČ Certificiranje, including the staff and equipment. The business premises remain at Savska loka 4 in Kranj. The laboratory is accredited for testing and was granted an authorization for water monitoring. Accreditation is the highest level of confidence in a laboratory and the tests/analyses conducted therein. We are testing and determining the composition and properties of materials, including the chemical, metallographic, mechanical, physical, electric, manufacturability and thermal properties. We are also testing the surface protection and chemical composition of metals and polymers. 

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86

Testing tools at Sumitomo (SHI) Demag

88

Large and light parts with first-class surface

89

BOY: manufacturing precise rulers to demonstrate performance

 

109

Ionizing radiation

108

2012 Republic of Slovenia Award for Business Excellence

 The festive 2012 Republic of Slovenia Award for business Excellence (PRSPO) ceremony took place at Brdo Congress Centre on 19 March 2013. For the first time, the PRSPO Committee has recognised two excellent organisations among the finalists in respective categories that fulfilled the high criteria. The winners of 2012 Republic of Slovenia award for business excellence are Kranj-based ELEKTRO GORENJSKA, d.d. in the category of private companies with more than 250 employees, and LOTRIČ meroslovje, d. o. o. from Selce in the category of private companies with less than 250 employees. Vesna Vilčnik 

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Metrology & Quality

 

94

News from Meusburger

 

90

Energy concept as a competitive advantage

 Saxonia - Franke, d. o. o., is a manufacturing company employing 56 people, focusing on the automotive industry, construction and electrotechnical industry. The company was founded in 1995 in Tržič. As a result of fast growth, the company has overgrown the premises in Tržič and decided to build a new manufacturing, warehousing and office building in Žirovnica business park. In six months, the land was bought and the blueprints were prepared, and then another 12 months were spent from the commencement of building operations to the relocation of manufacturing to the new factory occupying 5900 m2. Essential parts of the technological equipment in the factory are centralized material preparation for the injection-moulding machines and a cooling system utilizing waste heat.   

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115

Central radioactive waste storage in Brinje (CSRAO)

116

Report on the protection against ionizing radiation and nuclear safety in the Republic of Slovenia

118

Interview: Denis Cindro MSc. from F-2 Department of Low and Medium Energy Physics at Jožef Stefan Institute.

122

Radiation accident

122

TRIGA – Jožef Stefan Institute research reactor with a hot cell, 12 km from Ljubljana

 

Advanced Technologies

 

128

Upgrading the infrastructure

 Efficient infrastructure is indispensable not only for personal safety and environmental protection, but also for reducing the running costs. This fact applies to power plants, industrial facilities, traffic networks and water-supply systems. If the infrastructure is outdated and no funding is available for thorough reconstructions, sophisticated modernization programs can help. Most cities, even those that grow and are being developed, are plagued by obsolete infrastructure. As no city dispenses with an unlimited budget, the investments into traffic and energy networks, proper expansion of waterworks infrastructure and the individual industry facilities are inadequate. This is hard to understand, as modern infrastructure not only improves the quality of city life, but also brings savings. What may seem to be simple changes can significantly improve the performance and operation of older systems, facilities and infrastructure.   

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136

SolidWorks World 2013

 The 15. anniversary SolidWorks World conference took place end of January 2013, attracting some 4500 participants to Disneyland in Orlando, Florida. In addition to the three main lectures, the attendees also visited more than 280 technical workshops and 100 companies in the partner pavilion. General manager Bertrand Sicot emphasised another milestone related to the SolidWorks users. In December 2012, the customer base has exceeded 2 million. SolidWorks is also present in 25 000 schools around the world and has 61 000 certified users. The first novelty presented was My.SolidWorks.com, which serves as a one-stop-shop for the most interesting information intended for a growing number of users. The website is designed for the users to network, research and share information related to SolidWorks in a simple way. 

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139

Milling complex 3D-forms with industrial robots

140

Sonja Šinigoj from SAOP named the Primorska entrepreneur of 2012

141

Si.mobil continues the strategy of growth

142

CAMWorks – 15 years of CAM-software for SolidWorks

144

Samsung professional monitors give a treat

145

Hot trends in a cooling industry

150

Advanced advertising with a responsive 3D-avatar

151

Lenovo with flexible laptops and tablets

152

M2M avalanche

154

MECODES system

 

Pulse Abroad

 

160

Round Tox clinch joints substitute bolting

 

170

Parker Brothers Concepts selects FlowJet

 Parker Brothers Concepts, featured on Syfy's high-octane reality series Dream Machines, has added a Flow Mach 3 abrasive waterjet machine tool as a key element in their fabricating process. Marc Parker states: "The FlowJet gives us outstanding flexibility in both design and materials. And Flow's Dynamic Waterjet allows us to cut parts very accurately, saving us a lot of time because we rarely need to do any secondary processing," 

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174

Quantum leap in the measurement of hobs

176

Geomagic Spark – revolutionary approach to design

178

Sustainable advantage with Walter

181

Project wind energy

184

E29 Dormer forming taps

185

New 7000 series inserts for turning stainless steel

186

Equip yourself for machining of moulds

190

Everything halted!

196

FELCO cuts cost per product

 
198

New generation of CNC-machine tools brings wind in the sails of toolmaking

 Improved milling technologies, higher quality of machined surface, increased processing power and smarter controls boost the economic efficiency of modern toolmaking industry. The latest system software for CNC-machine tools SINUMERIK enables high-quality surfaces and shorter machining cycles. CNC-machining centres have already set a standard of high quality. Improved motion control, operating and programming console and processing power bring the competitive edge to the toolmaking sector. 

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203

A success story of high-speed milling

212

Sumitomo GND grooving tool holders

  

List of advertisers in 44. number of IRT3000

List of advertisers in 44. number of IRT3000
 

3WAY d.o.o.
ABB, d.o.o.
ABC Maziva d.o.o.
ACAM, d.o.o.
ANNI d.o.o.
ARBURG GmbH
BASIC, d.o.o.
Beckhoff Automation GmbH
Beograjski sejem
BÖHLER EDELSTAHL GMBH & Co KG
BTS Company, d.o.o.
CAJHEN, d.o.o.
CADCAM Lab d.o.o.
Camincam, d.o.o.
Celjski sejem d.d.
CNC-PRO, d.o.o.
COPA DATA
DATA COM, d.o.o.
Društvo vzdrževalcev Slovenije
EGES revija
Elesa+Ganter Austria GmbH
Endress + Hauser d.o.o.
FANUC FA Hungary Kft.
FANUC Robotics Europe
Festo d.o.o.
Flow Europe GmbH
FUCHS Maziva LSL d.o.o.
HALDER, d.o.o.
HASCO Austria Ges.m.b.H
HELLA Saturnus Slovenija, d.o.o.
HIDEX, d.o.o.
HTS IC, d.o.o.
Ib-CADdy, d.o.o.
Ib-procadd, d.o.o.
Industrijski forum IRT
ITS, d.o.o.
KAČ Trade

KMS d.o.o.
LCR d.o.o.
Lakara d.o.o.
LESNIK, d.o.o.
LESPATEX d.o.o.
LOTRIČ, d.o.o.
LOS sejem
Maschinen-Wagner Werkzeugmaschinen GmbH
Meusburger Georg GmbH & Co KG
Miel, d.o.o.
MiniTec, d.o.o.
National Instruments
PILIH, d.o.o.
Precisium, Ludvik Kavčič s.p.
PS, d.o.o. Logatec
Rappold Winterhur brusilna tehnika d.o.o.
Revija IRT3000
Revija Ventil
ROBOS d.o.o.
SASO sejem
SECO TOOLS
Siemens
Siming d.o.o.
SolidCAM d. o. o.
TECOS
Tehna Plus d.o.o.
TEXIMP d.o.o. (HAAS Automation)
Tip teh d.o.o.
Topomatika d.o.o. HR
TOP TEH d.o.o.
Uniplast inženiring, d.o.o.
WALTER Austria Ges.m.b.H.
WEDCO
YASKAWA Slovenija d.o.o.
Sejem ZEPS
ZIBRT d. o. o.

 

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